Senior Engineer Controls

As a Senior Controls Software Engineer at Barry-Wehmiller, you will have overall responsibility for developing and managing software for control systems, particularly in industrial settings. Your key responsibilities will include designing and implementing controls software, collaborating with end users to enhance applications, and participating in the full lifecycle of project development from blueprinting to deployment. Key Responsibilities: - Design clean-sheet automation systems from concept through production. This includes translating customer requirements into design specifications, evaluating design feasibility, and providing technical expertise to meet customer requests. - Design and develop electrical systems for custom automation solutions to ensure optimal functionality, efficiency, and reliability. - Program and configure PLCs, HMIs, robotics, safety systems devices, vision systems, and other control devices for precise control and monitoring of automation processes. - Conduct thorough testing and validation of control systems to identify and rectify any issues, ensuring compliance with project specifications and industry standards. - Provide technical support and expertise during the installation, commissioning, and maintenance phases of custom automation projects. - Responsible for full system programming, testing, debugging, commissioning, installation, service, and upgrades. - Perform design reviews with internal and external customers, create and review detailed bill of materials for accuracy, maintain schedule milestones, and contribute to continuous improvement efforts across the organization. Requirements and Experience: - Over 8+ years of hands-on experience in designing, programming, and implementing control systems for custom automation projects. - Extensive experience in collaborating with cross-functional teams and integrating control systems seamlessly into automation projects. - Proficient in PLC programming, HMI/SCADA development, and experience with Siemens / AB Rockwell / Beckhoff / B&R / Sigmatek software. - Strong documentation skills including creating control system architecture diagrams, wiring schematics, and user manuals. - Excellent communication skills for working with customers and team members. - Ability to work independently and provide technical support during all project phases. - Proficient with Microsoft Office applications and seeking candidates with expertise in control software. Mandatory Tool Skills: - Strong experience with Siemens / AB Rockwell / Beckhoff / B&R / Sigmatek software or combination of any two. - Proficiency in MS Office applications (Outlook, Teams, Excel, Word, PowerPoint, etc.). Education and Training Requirements: - Bachelor of Engineering in Electronics & Communication Engineering or Instrumentation and Controls preferred, with 6+ years equivalent experience in industrial automation, controls development, and commissioning. - Occasional domestic and/or global travel may be required for this position up to 20%. Key Result Areas: - Configure automation hardware and software packages according to project design specifications. - Develop HMI programs from scratch as per clients machine automation requirements. - Ensure optimal performance, quality, and responsiveness of developed HMI programs. - Manage projects as assigned and deliver to agreed schedule and scope. - Support FAT/SAT and start-up of integrated control systems. This role at Barry-Wehmiller is an opportunity to be part of a global team that values people excellence, innovative solutions, and operational excellence. You will have the freedom to experiment, influence product decisions, and see your work through from idea to delivery. The culture fosters personal and professional growth, allowing you to achieve your full potential. As a Senior Controls Software Engineer at Barry-Wehmiller, you will have overall responsibility for developing and managing software for control systems, particularly in industrial settings. Your key responsibilities will include designing and implementing controls software, collaborating with end users to enhance applications, and participating in the full lifecycle of project development from blueprinting to deployment. Key Responsibilities: - Design clean-sheet automation systems from concept through production. This includes translating customer requirements into design specifications, evaluating design feasibility, and providing technical expertise to meet customer requests. - Design and develop electrical systems for custom automation solutions to ensure optimal functionality, efficiency, and reliability. - Program and configure PLCs, HMIs, robotics, safety systems devices, vision systems, and other control devices for precise control and monitoring of automation processes. - Conduct thorough testing and validation of control systems to identify and rectify any issues, ensuring compliance with project specifications