Mechanical Engineering Manager

Position: Mechanical Engineering Manager (NPI/NPD) Work Location: Hyderabad Industry: Electronics Manufacturing Services (EMS) Position Summary: We are seeking an experienced and highly motivated NPI Mechanical Engineering Manager to lead the industrialization, assembly excellence, reliability engineering, and manufacturing readiness of aerospace-grade motor assemblies and electro-mechanical systems. This is a critical leadership role responsible for driving New Product Introduction (NPI) programs from design transfer through production ramp-up while ensuring compliance with aerospace quality, reliability, and regulatory standards. The ideal candidate will possess deep expertise in precision motor assembly, electro-mechanical system integration, aerospace manufacturing, tooling development, quality systems, supplier development, and cross-functional team leadership. The role requires a hands-on engineering leader capable of solving complex technical challenges, driving operational excellence, and supporting customers and suppliers throughout the product lifecycle. Key Responsibilities: 1. Electro mechanical Assembly Expertise Lead manufacturing and assembly of high-precision aerospace motors, including: BLDC / AC / DC motors Servo motors / actuators High-speed rotating systems Deep understanding of: Rotor-stator assembly alignment Dynamic balancing (G-level accuracy) Bearing selection, preload, lubrication techniques Winding processes, insulation systems, varnishing Address critical parameters: Runout, concentricity, vibration limits Thermal expansion & heat dissipation Noise and performance stability Ensure compliance with aerospace tolerances and traceability requirements 2. Electro-Mechanical Systems Integration Manage full assembly lifecycle of electro-mechanical products, including: Motors + Controllers + Harnessing + Sensors Integration challenges: EMI/EMC considerations Thermal and structural interactions Precision fitment of mechanical + electrical interfaces Validate system-level performance under: Vibration, shock, thermal cycling Endurance / life-cycle testing 3. Advanced NPI & Industrialization Lead end-to-end aerospace NPI programs: Design transfer Proto EVT / DVT / PVT Mass production Drive: DFM / DFA optimization Manufacturing readiness reviews (MRR) Risk mitigation plans (DFMEA / PFMEA) Establish: Process flow diagrams, control plans, work instructions Ensure readiness for: AS9100 audit compliance First-time-right production 4. Engineering Drawings & CAD Mastery Expert-level capability in CAD drawing reading and interpretation: GD&T (ASME Y14.5 standard preferred) Tolerance stack-up analysis Critical-to-function feature identification Ability to: Identify manufacturability risks directly from drawings Suggest design corrections for assembly feasibility Work with tools: Creo / NX / SolidWorks Drive engineering change management (ECR/ECO) 5. Tools, Jigs & Fixture Development (Critical Skill Area) Design and validate: Assembly fixtures (alignment, press-fit tools) Coil winding fixtures Rotor balancing setups Knowledge of: Pneumatic / hydraulic tools Torque control systems Automated assembly stations Focus on: Error-proofing (poka-yoke) Repeatability & precision Cycle time reduction 6. FAIR, Quality & Aerospace Compliance Lead FAIR (First Article Inspection Report) execution as per AS9102 Strong exposure to: AS9100, NADCAP (preferred) Drive: APQP, PPAP (adapted for aerospace) Control of special processes Perform: Root cause analysis (8D, Fishbone, 5 Why) Failure investigations (fractography, wear analysis, misalignment) 7. Supplier Development & Field Problem Resolution Extensive travel to supplier and customer locations for: Process audits Technical issue resolution Qualification activities Manage: Supplier capability assessments Critical component validation (laminations, bearings, shafts) Act as technical leader in: Customer escalations On-site troubleshooting of assembly failures 8. Team Leadership & Execution Excellence Lead cross-functional teams: Mechanical / Manufacturing / Quality engineers Drive: Performance management Capability building (technical mentoring) Establish: Strong engineering governance Structured problem-solving culture Required Qualifications B.E / B.Tech / M.E in Mechanical Engineering 15 to 20 years in: Aerospace / defense / high-reliability EMS Motor assembly and electro-mechanical systems NPI and manufacturing engineering Critical Technical Competencies Aerospace motor assembly fundamentals GD&T mastery & tolerance stack analysis FAIR (AS9102), APQP, PPAP Fixture/tooling design and validation Failure analysis & reliability engineering Supplier development and audits Lean manufacturing & Six Sigma