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Ford Motor Company

automotive manufacturing · electric vehicles

Manufacturing Automation Cell Design & Validation Engineer

ChennaiPosted 1 month ago
Industrial And Manufacturing EngineeringMid-levelFull Time, Permanent
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The Manufacturing Automation Cell Design Validation Engineer is responsible for designing and validating manufacturing facility solutions such as cobot (collaborative robot) cells, Autonomous Mobile Robot (AMR) layouts, fixtures, and automated production systems. This role involves end-to-end ownershipfrom concept design and simulation through validation and documentationensuring solutions meet performance, safety, and manufacturability requirements. The engineer will work closely with cross-functional teams including manufacturing, safety, and integration partners to deliver robust and scalable solutions. Equipment Fixture Design Design fixtures, manufacturing equipment, robotic/cobot cells, and automated systems Select and size components including pneumatic and electrical elements (sensors, motors, actuators) Facility Layout Simulation Develop and validate facility layouts for workflow efficiency, ergonomics, and material flow Perform simulations including reach studies and operator interaction validation Engineering Analysis (FEA) Conduct Finite Element Analysis (FEA) for structural integrity, load capacity, and safety validation Ensure designs meet required performance and durability standards Design Standardisation Develop and implement standard design practices, templates, and reusable components Improve design efficiency and consistency across projects Design Documentation Create detailed 3D models, manufacturing drawings, assembly drawings, Equipment Manuals and Bills of Materials (BoM) Prepare technical documentation including validation reports and specifications Safety Risk Assessment Perform equipment safety assessments and risk analysis Apply standards and define mitigation strategies for safe operation Education Bachelors or Masters degree in Mechanical Engineering or related field Experience 4 7 years of experience in manufacturing equipment design, facility design, or automation engineering Experience in Automotive OEM or Tier-1 suppliers preferred Experience with equipment builders or system integrators is a plus Technical Skills Design CAD Proficiency in CAD tools such as NX, CATIA, or Inventor Strong experience in 3D modelling, fixture design, and manufacturing drawings Knowledge of GDT standards Simulation Validation Experience with Process Simulate or similar tools Understanding of facility layout validation and reach studies. Engineering Knowledge Familiarity with FEA tools and structural validation Knowledge of pneumatic and electrical component selection Understanding of MFMEA and PFMEA methodologies Manufacturing Processes Knowledge of fabrication, machining, welding, sheet metal, and assembly processes Ability to support production implementation and validation Safety Compliance Familiarity with equipment safety standards and risk assessment practices Behavioural Skills Strong problem-solving and analytical skills Effective cross-functional collaboration and communication Self-starter with a proactive and solution-oriented mindset P.S. Kindly complete the application using an external facing resume

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