Engine Testing And Calibration Engineer

Role & responsibilities Job Title: Engine Testing Engineer Department: Engine Testing / Powertrain R&D / Validation Location: Hosur Job Summary Responsible for planning, executing, monitoring, and analyzing engine performance, durability, emissions, and validation tests on diesel/CNG/alternative-fuel engines. Ensure engines meet performance, reliability, regulatory, and customer requirements while supporting new product development and quality improvement initiatives. Key Responsibilities Conduct engine performance, endurance, durability, and validation testing. Operate engine dynamometers and associated testing equipment. Prepare test engines and instrumentation before testing. Install sensors including: Temperature sensors Pressure sensors Flow meters Speed sensors Emissions measurement equipment Monitor engine parameters during testing. Record and analyze test data using data acquisition systems. Troubleshoot engine issues identified during testing. Investigate abnormal engine behavior and recommend corrective actions. Prepare detailed test reports with observations and conclusions. Support engine calibration and performance optimization. Coordinate with Design, Manufacturing, Quality, and Calibration teams. Ensure compliance with safety procedures and laboratory standards. Maintain test benches, dynamometers, and measuring instruments. Participate in root cause analysis and continuous improvement activities. Required Skills Strong knowledge of IC engines (Diesel, CNG, LNG). Understanding of engine combustion and thermodynamics. Knowledge of engine performance and emissions testing. Experience with engine dynamometers. Familiarity with data acquisition systems. Ability to interpret engine performance maps and test data. Root cause analysis and problem-solving skills. Good report writing and documentation. Basic knowledge of automotive standards and emission regulations. Proficiency in Microsoft Excel, Word, and PowerPoint. Preferred Technical Tools AVL Test Systems Horiba Emission Analyzer ETAS INCA AVL PUMA CANalyzer / CANoe MATLAB (basic knowledge) Data acquisition software Engine ECU diagnostic tools Key Performance Indicators (KPIs) Completion of engine tests as per schedule. Accuracy and quality of test data. Test bench utilization. Reduction in test failures through analysis. Timely submission of test reports. Compliance with safety and quality standards. Working Environment Engine test laboratory. Dynamometer testing facility. Prototype engine development center. Manufacturing and validation environment. Rotational shifts may be required depending on test schedules.