Engineer - IE VSM

Role & responsibilities • Develop Value Stream Mapping (VSM) for end-to-end process flow • Design and optimize plant/layout for smooth material and process flow • Analyze cycle time at each station and identify bottlenecks • Perform time study and establish standard cycle times • Calculate line capacity based on cycle time and demand • Prepare capacity planning for machines, manpower, and shifts • Balance line to improve throughput and reduce idle time • Identify non-value-added activities and eliminate waste (Lean) • Optimize WIP levels and improve line flow efficiency • Support production ramp-up and line expansion planning • Coordinate with cross-functional teams for layout and process changes • Use tools like Yamazumi, takt time, and line balancing techniques • Improve space utilization and reduce material movement • Monitor actual vs planned capacity and take corrective actions • Maintain VSM, layout drawings, and capacity planning documents