Plastic Recycling Production Engineer (Extrusion & Granulation)

Company RR Petroplast Pvt. Ltd. Job Location Pune, Maharashtra Employment Type Full-Time Experience Required 510+ years in plastic recycling, extrusion, or polymer processing. About the Company RR Petroplast Pvt. Ltd. is a manufacturer of high-quality recycled plastic granules, committed to sustainable plastic recycling and the circular economy. The company specializes in producing recycled PP Copolymer (PPCP), HDPE (Injection & Blow Moulding Grades), LDPE (Injection & Blow Moulding Grades), ABS, and HIPS granules for customers across the automotive, packaging, household products, industrial, and engineering plastics sectors. Job Summary RR Petroplast Pvt. Ltd. is seeking an experienced Plastic Recycling Production Engineer to lead the commissioning, operation, optimization, and continuous improvement of its plastic recycling extrusion and die-face pelletizing line. The successful candidate will be responsible for ensuring consistent production of premium-quality recycled plastic granules while maximizing productivity, minimizing waste, and maintaining strict quality standards. Key Responsibilities Production & Operations Commission and stabilize the extrusion and die-face pelletizing line. Operate and optimize plastic recycling extrusion processes. Achieve daily production targets while maintaining product quality. Monitor machine performance and improve productivity. Minimize production losses and optimize raw material utilization. Plan and execute daily production schedules. Process Engineering Develop and optimize processing parameters for: PP Copolymer (PPCP) HDPE Injection Moulding Grade HDPE Blow Moulding Grade LDPE Injection Moulding Grade LDPE Blow Moulding Grade ABS HIPS Optimize: Barrel temperature profiles Screw RPM Melt pressure Vacuum venting Screen pack selection Die-face cutter settings Cooling systems Pellet quality and consistency Quality Control: Maintain consistent Melt Flow Index (MFI). Ensure uniform pellet size and appearance. Control contamination, moisture, gels, and black specks. Coordinate testing of recycled granules. Maintain production and quality documentation. Ensure every production batch meets customer specifications. Maintenance & Troubleshooting: Coordinate preventive and breakdown maintenance. Troubleshoot extrusion, pelletizing, and auxiliary equipment. Improve machine uptime and production efficiency. Work closely with maintenance teams to reduce downtime. Team Leadership: Train production operators and helpers. Develop Standard Operating Procedures (SOPs). Ensure compliance with safety and housekeeping standards (5S). Supervise production staff and foster continuous improvement. New Product Development Develop customized recycled polymer grades. Conduct production trials for new customer requirements. Recommend additives, fillers, stabilizers, pigments, and processing aids to enhance product performance. Qualifications Diploma or Bachelor's Degree in: Polymer Engineering Plastic Engineering Mechanical Engineering Chemical Engineering Additional certifications in plastics processing or recycling are an advantage. Experience: Minimum 5 years of hands-on experience in recycled plastic granule manufacturing. Experience with die-face cutting pelletizers and extrusion systems is preferred. Strong knowledge of processing PP, HDPE, LDPE, ABS, and HIPS. Technical Skills: Plastic extrusion and recycling processes Die-face pelletizing Polymer identification and segregation MFI testing and quality control Colour matching and additive selection Production planning Root cause analysis and process optimization Preventive maintenance planning MS Excel and production reporting Key Performance Indicators (KPIs): Daily production output (kg/day) Machine utilization (%) Production rejection rate (%) Material recovery efficiency (%) Energy consumption per tonne Machine downtime Customer complaint rate Batch-to-batch quality consistency On-time production completion Preferred Industry Experience: Candidates from the following industries are encouraged to apply: Plastic recycling Polymer compounding Plastic extrusion Plastic raw material manufacturing Injection moulding raw material production Engineering plastics Compensation: Competitive salary based on experience and technical expertise. Performance-based incentives. Annual appraisal and career growth opportunities. How to Apply Interested candidates should submit their updated resume detailing their experience with plastic recycling, extrusion, die-face pelletizing, polymers processed, production capacities handled, and major projects executed.Role & responsibilities Preferred candidate profile Perks and benefits