JUNIOR ENGINEER - Quality

Sansera Engineering is an engineering-led integrated manufacturer of forged complex and high-precision components for the automotive, non-Automotive and Aerospace sectors. With a rich legacy spanning over three decades, Sansera Engineering is committed to delivering quality products to its global clientele. As we continue to expand our operations and workforce, As we continue to expand our operations and workforce, we are seeking talented and dedicated individuals to join our team. PRIME FUNCTION To ensure product and process quality in line with automotive industry standards by implementing robust quality systems, driving continuous improvement, managing customer requirements, and ensuring compliance with regulatory and organizational quality benchmarks. Job Description / Responsibilities Develop, implement, and maintain Quality Management Systems (QMS) in line with IATF 16949 / ISO standards Lead quality planning activities including APQP, PPAP, FMEA, Control Plans, and MSA Monitor manufacturing processes to ensure adherence to quality standards and specifications Handle customer complaints, conduct root cause analysis (RCA), and implement corrective & preventive actions (CAPA) Drive continuous improvement initiatives using Lean, Six Sigma, and Kaizen methodologies Conduct internal audits, process audits, and supplier audits Ensure supplier quality through evaluation, development, and performance monitoring Collaborate with cross-functional teams (Production, Design, Supply Chain) for quality improvements Maintain documentation and records related to quality processes and compliance Train and mentor junior engineers and shop-floor personnel on quality standards and practices Ensure compliance with safety, environmental, and statutory requirements AUTHORITY Authority to stop production in case of major quality deviations Approve/reject incoming materials, in-process products, and finished goods based on quality standards Recommend process changes for quality improvement Initiate corrective and preventive actions across departments Interface with customers and suppliers on quality-related matters JOB SPECIFICATION / COMPETENCY Education Bachelor's Degree in Mechanical / Automobile / Production Engineering Master's degree or certification in Quality Management is an added advantage Experience 5–8 years of experience in quality roles within the automotive manufacturing industry Technical Skills Strong knowledge of IATF 16949, ISO 9001 standards Hands-on experience with APQP, PPAP, FMEA, SPC, MSA Familiarity with core quality tools (8D, Fishbone, 5 Why, Pareto Analysis) Knowledge of GD&T and engineering drawings Experience with quality inspection tools and measurement systems Behavioral Competencies Strong analytical and problem-solving skills Effective communication and stakeholder management Leadership and team collaboration Attention to detail and process orientation PERFORMANCE MEASURES Reduction in customer complaints and warranty claims First Pass Yield (FPY) / Right First Time (RFT) metrics Internal and external audit scores Supplier quality performance (PPM, rejection rates) Closure rate of CAPA within defined timelines Cost of Poor Quality (COPQ) reduction Process capability indices (Cp, Cpk) improvement On-time completion of quality deliverables (PPAP, audits, etc.) Skills Competencies Attention to details Attentive Listening Communicating Effectively Customer Centricity