Lead Mechanical Engineer

Position Name - Mechanical Engineer Experience - 8-14 years Educational Qualification - B. Tech / B.E Graduate degree in Mechanical Engineering Incumbent is required to lead the design of high-precision device enclosures, hinges, and internal structures. The role involves end-to-end mechanical development—from CAD design and mechanism engineering to prototyping and production support—ensuring performance, manufacturability, and compliance with quality standards. Ideal candidates will have strong expertise in consumer electronics design, GD&T, manufacturing processes, and cross-functional collaboration. Technical Skills Strong foundation in mechanical engineering principles, mechanisms, machine elements, tolerance stack-up analysis, and GD&T.. Experience designing product enclosures and chassis parts (e.g. A-cover, C-cover, D-cover) for electronic devices or similar products. Expertise in kinematic mechanism design – especially hinge assemblies – with controlled torque/friction characteristics to achieve smooth, single-finger opening and closing, without base lift. Experience designing internal frames, brackets, and stiffeners to support PCBs and modules. Familiarity with injection molding, metal casting, CNC machining, and sheet metal fabrication techniques. Knowledge of surface treatments and finishes. Must have Proficiency in 3D CAD modelling and drafting Able to create and manage large assembly models of enclosures and mechanical components, and produce fully dimensioned 2D engineering drawings with GD&T. Experience with FEA/CAE tools (e.g. ANSYS, Abaqus) for structural, thermal, and kinematic analysis. Competence in tolerance analysis software or calculations. Familiarity with PLM/PDM systems for revision control and Bill of Materials (BOM) management. Good to have Experience in consumer electronics or precision enclosure design/manufacturing. Knowledge of high-volume production and quality standards (drop tests, thermal, ingress protection). Willingness to work closely with manufacturing and suppliers, including potential travel to vendor sites or manufacturing facilities for tooling reviews, production trials, and issue resolution. Knowledge of industry standards and compliance for mechanical components, including safety, materials, and environmental regulations. Ensure parts meet legal (e.g., ROHS, REACH, safety) and internal quality and appearance standards Responsibilities Lead mechanical design for device enclosures and mechanisms, covering both chassis and internal structure development. Design high-precision covers and structural elements, from external A/C/D covers to internal frames and hinges, ensuring all engineering, aesthetic, and manufacturability standards are met. Work with cross-functional teams to deliver robust and innovative mechanical solutions for top-tier product performance and user experience. Balance innovative design with manufacturing efficiency, ensuring scalable production and adherence to quality and CMF standards. Design A-Cover, C-Cover, D-Cover, and other housing parts for devices. Produce detailed 3D CAD models and 2D drawings with required features like mounts, ribs, bosses, gaskets, and fasteners. Design complex hinge systems and moving parts. Determine torque, spring force, damping, and materials to achieve easy opening/closing and longevity Design internal frames, brackets, and reinforcement features that secure PCBs, connectors, and modules within the device. Work closely with fabrication teams to build prototypes and first articles of mechanical parts. Communicate part designs and requirements, and review supplier tooling designs (molds, dies, fixtures) for compliance. Support the manufacturing ramp-up by resolving build issues and qualifying any engineering changes (ECOs) to meet schedule and quality goals. Ensure all mechanical designs meet the required quality standards and regulatory compliance. Drive continuous improvements by capturing lessons learned from current projects to inform future design guidelines and best practices. Soft Skills Excellent communication and stakeholder management skills. Strong leadership and team coordination capabilities to drive cross-functional teams Problem-solving aptitude and decisiveness to address technical and logistical challenges promptly Customer focus with the ability to build trust and long-term relationships. High adaptability, a proactive approach, and the capacity to work under tight deadline