Process Engineering

Role Overview SME - Pick n Place / Mounter is responsible for overseeing, optimizing & continuously improving processes to ensure on-time manufacturing with high quality of all ISP Products. Also to handle end to end machine setup , programming , trouble shooting and process optimization in PCB assembly The role is accountable for process yield, reliability, cost saving while building strong cross functional alignment with NPI & TD, equipment, quality and customer teams. Responsibilities Technology & Process Setup Define and maintain all process windows, control plans & CTQ across all products of PnP. Setup, Operate, Programming & Optimizing PnP machines. Conduct DOE & Process validation for new products and materials. Perform feeder loading , nozzle selection & calibration. Optimize component placement accuracy and speed. Create & modify machine programs using online/offline SW. Optimize cycle time and improve placement efficiency. Perform Penalization and coordinate transformation. Validate BOM , Centroid file and Gerber data before production. New Model Readiness Develop & Maintain Process documentation, WIs & SOPs (Pick n Place / Mounter) All new models trail pre-readiness (EVT/ DVT / PVT) , new model trail activities including trial builds & process validation. Load & verify machine programs for New Product Trail. Conduct First Article Inspection. Partner with NPI, TDG to ensure DFMEA and PFMEA of Pink n Place / Mounter. Ensure proper solder paste reflow per component and PCB design requirements Ensure smooth technology transfer from development to production. Own ramp-up metrics: yield learning curve, cycle time, scrap reduction. Quality Excellence Accountable for first pass yield, final yield and field reliability. Lead root cause analysis for yield excursions using SPI data , SPC charts , Yield Trends ,FMEA, DOE and failure analysis. Monitor production yield , defect rates , cycle time and implement corrective / preventive actions. Collaborate with Quality , NPI & Customer to resolve manufacturing & Quality issues such as tombstoning , voiding , bridging , cold joints, misalignment , missing components and solder balls. Partner with Quality team to address customer returns, audits and escalations. Analyze following defects ( Identify root causes of defects like tombstoning , misalignment , missing components etc. ) and implement corrective actions Monitor Placement Quality and defect rates. Maintain Process documentation & Production reports. Operational Excellence & Cost Optimization Own cost of ownership and productivity improvement initiatives. Drive Cycle time and line balancing improvements. Lead process development , validation & continuous improvement initiatives ( Kaizen , Poka yoke , Lean Manufacturing ) To ensure Proper line setup , programming , Program version management ( Pick n Place/Mounter ) To ensure compliance with ESD , Safety& IPC standards. Meet daily production targets & OEE goals Coordinate with production planning , quality & maintenance teams Diagnose and resolve machine alarms and placement defects Handle feeder related issues , vision alignment errors & nozzle problems Minimize downtime & improve machine utilization Customer & Stakeholder Engagement Serve as a technical team member for customers on PCBA Process Topics. Will be technical team member for customer reviews, technology discussions and risk mitigation plans. Key Deliverables & KPI First Pass Yield , RTY and Reliability Performance Productivity Improvement , Production Target Vs Actual Achievement Cost Optimization Customer satisfaction and Audit outcomes. Placement Accuracy Education Qualifications Bachelor in related Engineering Discipline (Preferred Electronics Engineering) 10-12 years hands on experience in SMT industry in a similar role ( PnP Programming & Optimization ) Experience in high volume manufacturing environment. Hands on knowledge of PnP machines ( ASMPT / Fuji / Panasonic ) Deep Understanding of solder paste behavior & thermal profiling Proficiency in root cause analysis & problem solving tools ( 8D , 5 why , DOE ) Familiar with Lean manufacturing Strong knowledge of SMT Process Flow