Composite materials manufacturing

Role & responsibilities Roles and Responsibilities: 1. Design and Development Develop methods for the design and manufacturing of composite materials for components and structures. Work with design teams to ensure composite materials meet the necessary structural, thermal, and durability requirements. Evaluate and analyze product designs for manufacturability and suggest design changes to optimize the use of composite materials. Generate CAD models, technical drawings, and tooling designs for composite components. Provide recommendations to improve product designs, focusing on manufacturability and material performance. 2. Material Selection and Testing Research and select appropriate composite materials (carbon fiber, Kevlar, glass fiber, resins) for different applications. Perform material testing, including tensile, compression, and fatigue testing, to verify that selected materials meet the required standards and specifications. Develop test methods for evaluating the performance of composite structures under various conditions. Analyze and interpret test data to refine material choices and process parameters. 3. Manufacturing Process Development and Optimization Develop and improve composite manufacturing processes (e.g., layup, curing, resin infusion, and autoclaving). Optimize production methods to ensure efficiency, cost-effectiveness, and high quality. Create work instructions and technical documentation to guide manufacturing teams in the production of composite materials. Work closely with production teams to troubleshoot and resolve issues related to composite manufacturing. 4. Tooling and Equipment Management Design and develop tooling, jigs, and fixtures required for the manufacture of composite components. Coordinate the procurement and maintenance of specialized equipment for composite manufacturing (e.g., autoclaves, vacuum systems, CNC machines). Evaluate tooling designs and make recommendations for improvement based on production feedback. 5. Quality Control and Assurance Develop and implement quality control processes to ensure that composite materials and components meet industry standards (e.g., AS9100 for aerospace). Inspect and validate composite parts and structures during and after manufacturing. Collaborate with quality assurance teams to create inspection protocols and ensure compliance with safety and performance standards. Preferred candidate profile