Senior Mechanical Engineer (Continuous Improvement)

BS or MS in Mechanical Engineering or a related field

5+ years of experience in the design, improvement, and sustaining of complex mechanical products, preferably in consumer electronics, wearables, or medical devices

4+ years of SolidWorks CAD experience with best practices in part design, tolerance analysis, advanced assemblies, configuration management, and integration of DFx/DfM feedback

3+ years of experience working with Tier 1 and 2 contract manufacturers, including driving engineering changes and sustaining production in Asia and North America

Demonstrated experience with high-volume manufacturing processes (e.g., injection molding, die casting, automated assembly), with a focus on yield, reliability, and cost optimization

Strong experience in root cause analysis, failure investigation, and implementing design or process improvements in production environments

Hands-on experience with prototyping and validation to support design changes and production improvements, along with experience in second sourcing, supplier qualification

Experience leading cross-functional efforts and mentoring junior engineers

Preferred experience with electromechanical systems, including integration of mechanical components with sensors, PCBs, and flex circuits in compact, high-volume products

Experience developing and scaling automated test systems, complex fixtures, or production validation infrastructure preferred

Preferred experience in wearable, health-focused, or other highly constrained consumer electronic products

Experience leading engineering efforts in fast-paced or startup environments with high ownership and cross-functional influence

Passion for health, human performance, and designing human-centered hardware preferred